日本东方RK543BA-P36减速机RK543BA-P50_减速电机_厦门伊诗图电气有限公司销售一部

RK543BA-P36

RK543BA-P50

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减速机选型要注意的问题

量选用接近理想减速比：减速比=伺服马达转速/减速机出力轴转速

扭力计算：对减速机的寿命而言,扭力计算非常重要,并且要注意加速度的最大转矩值(TP),是否超过减速机之最大负载扭力.

适用功率通常为市面上的伺服机种的适用功率,减速机的适用性很高,工作系数都能维持在1.2以上,但在选用上也可以以自己的需要来决定，要点有二:

A.选用伺服电机的出力轴径不能大于表格上最大使用轴径;

B.若经扭力计算工作,转速可以满足平常运转,但在伺服全额输出时,有不足现象时,我们可以在电机侧之驱动器,做限流控制,或在机械轴上做扭力保护,这是很必要的。

通用减速机的选型包括提出原始条件、选择类型、确定规格等步骤。

相比之下，类型选择比较简单，而准确提供减速器的工况条件，掌握减速器的设计、制造和使用特点是通用减速器正确合理选择规格的关键。

规格选择要满足强度、热平衡、轴伸部位承受径向载荷等条件。

1.按机械功率或转矩选择规格(强度校核)

通用减速器和专用减速器设计选型方法的最大不同在于，前者适用于各个行业，但减速只能按一种特定的工况条件设计，故选用时用户需根据各自的要求考虑不同的修正系数，工厂应该按实际选用的电动机功率(不是减速器的额定功率)打铭牌;后者按用户的专用条件设计，该考虑的系数，设计时一般已作考虑，选用时只要满足使用功率小于等于减速器的额定功率即可，方法相对简单。

通用减速器的额定功率一般是按使用(工况)系数KA=1(电动机或汽轮机为原动机，工作机载荷平稳，每天工作3~10h，每小时启动次数≤5次，允许启动转矩为工作转矩的2倍)，接触强度安全系数SH≈1、单对齿轮的失效概率≈1%,等条件计算确定的。

所选减速器的额定功率应满足：PC=P2KAKSKR≤PN

式中PC———计算功率(KW);

PN———减速器的额定功率( KW);

P2———工作机功率(KW);

KA———使用系数，考虑使用工况的影响;

KS———启动系数，考虑启动次数的影响;

KR———可靠度系数，考虑不同可靠度要求。

目前世界各国所用的使用系数基本相同。虽然许多样本上没有反映出KS KR两个系数，但由于知己(对自身的工况要求清楚)、知彼(对减速器的性能特点清楚)，国外选型时一般均留有较大的富裕量，相当于已考虑了KR KS的影响。

由于使用场合不同、重要程度不同、损坏后对人身安全及生产造成的损失大小不同、维修难易不同，因而对减速器的可靠度的要求也不相同。系数KR就是实际需要的可靠度对原设计的可靠度进行修正。它符合ISO6336、GB3480和AGMA2001—B88(美国齿轮制造者协会标准)对齿轮强度计算方法的规定。目前，国内一些用户对减速器的可靠度尚提不出具体量的要求，可按一般专用减速器的设计规定(SH≥1.25，失效概率≤1/1000)，较重要场合取KR=1.25=1.56左右。

2、热平衡校核

通用减速器的许用热功率值是在特定工况条件下(一般环境温度20℃，每小时100%,连续运转、功率利用率100%)，按润滑油允许的最高平衡温度(一般为85℃)确定的。条件不同时按相应系数(有时综合成一个系数)进行修正。

所选减速器应满足：PCt=P2KTKWKP≤Pt

式中 PCt———计算热功率(KW);母线加工机

KT———环境温度系数;

KW———运转周期系数;

KP———功率利用率系数;

Pt———减速器许用热功率(KW)。

3.校核轴伸部位承受的径向载荷

通用减速器常常须对输入轴、输出轴轴伸中间部位允许承受的最大径向载荷给予限制，应予校核，超过时应向制造厂提出加粗轴径和加大轴承等要求。

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