厂家TPC2105-1福州卓凯

厂家TPC2105-1福州卓凯

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公司地址：福州市闽侯西江滨大道77号正荣润园一号楼1205室

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机械手上下料的原理简图。A、B、C分别为机械手在机床上的三个工作位置。专机的工作原理如下:机床起动后,上料台中的活塞自动滚入指定的V型块中,机械手下降至A区下位(图1示)抓取工件,接着与工件处于同一轴上的旋转气缸由直线机构推动至一位置(图1中略),转动活塞(机械手有一定弹性),进行定向找正;找正后,直线机构复位,12#机械手提升工件至上位(C区所示高度),15#气缸90度转动机械手,由伺服电机带动向右运动至B区,位置由伺服系统精确控制,并有接近开关作二重保护,等待工件加工结束;加工完毕,主轴准停,机床顶端机械手窗口自动打开,13#机械手(张开状态)垂直下降至液压卡盘附近,接着匀速向左靠近卡盘,当加工好的工件进入机械手,13#机械手停止运动并夹紧工件,此时卡盘松开,机械手匀速反向离开卡盘至一距离停止,然后反转90度,使12#机械手上的工件轴线正对卡盘中心,伺服系统驱动机械手左移,直至活塞进入卡盘中,液压缸驱动卡盘自动夹紧活塞,接着12#机械手松开,反向离开卡盘至一距离停止;然后13#机械手提升加工好的工件至上位,接着机械手窗口关闭,机床开始进行下一个工件的加工,同时伺服系统驱动机械手右移至C区,正对下料台,机械手垂直下降,13#机械手松开,将工件放入下料台,下料台负责将工件送入下一台机床,同时机械手提升至上位,由伺服系统驱动左移至A区上位,循环进行下一个待加工活塞的抓取。当专机用于精车活塞止口时,止口端面、倒角、内圆面的粗、精加工是由安装在一把刀杆上的两片刀一次性加工完成。而且在加工止口的同时,由旋转气缸带动主轴内部的中心钻打中心孔这样可以减少加工时间,提高加工效率。当加工中凸变椭圆时,由数字控制的微动刀架完成变椭圆轨迹的微量进给。这样上下料和机加工同时进行,大大提高了加工效率。
机制的前提下进行；再次，综合考虑系统成本、设备兼容性、现场环境适用性等具体问题，确定不同层次所使用的网络标准。

3 机床控制系统

依靠先进的工业网络技术可以迅速有效地收集、传送生产和管理数据。因此，网络在自动化系统集成工程中的重要性越来越显著，甚至有人提出"网络就是控制器"的观点说法。

机床的控制系统主要由数控系统、电气系统、液压和气动控制系统等组成。数控采用了西门子802D系统,液压控制系统主要用于液压动力卡盘的自动夹紧和机床润滑。气动系统控制机械手自动上下料和其它辅助动作。控制系统的原理图见图2。上下料和加工动作的协调是通过数控和PLC控制液压、气动和电气系统来完成的。

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