磨齿油 Gear grinding oil齿轮加工切削油热销
磨齿油/切削油(纯油型)?
——精密齿轮加工专用 高效润滑·零残留·长寿命?
一、产品定位?
?高精度磨齿机床?、 ?螺旋锥齿轮加工?、 ?硬齿面轮齿精铣? 等场景设计,适用于 ?汽车变速箱齿轮?、 ?风电齿轮箱?、 ?机器人减速器? 等高端制造领域,提供 ?润滑-冷却-防锈-清洁? 解决方案。
二、产品特性?
1. 技术突破?
极压润滑技术?:添加 ?硫化钼颗粒?,在齿轮与刀具接触面形成 ?抗磨分子膜?,降低摩擦系数达 ?40%?,延长刀具寿命 ?30%+?。
动态热管理?: ?热传导配方?,瞬间吸收加工热量,控制工件温升 ?≤5℃?,避免齿轮微观形变。
零残留配方?:加工后油膜 ?自动挥发分解?,无残留碳化层,省去二次清洗工序。
2. 环保与安全?
低挥发性?:工作区VOC排放 ?<10ppm?,保障操作人员健康。
3. 增效降本?
换油周期延长?:抗氧化稳定性提升,连续使用 ?800小时? 性能无衰减。
兼容性卓越?:适配 ?格里森(Gleason)?、 ?卡普(KAPP)?、 ?秦川(Qinchuan)? 等主流磨齿机型。
三、技术参数?
项目? ?参数值? ?测试标准?
运动粘度(40℃)*** mm2/s ISO 3104
闪点(开口) ≥180℃ ISO 2592
倾点 ≤-18℃ ISO 3016
抗乳化性(40-37-3) 15分钟完全分离 ASTM D1401
四球试验(PB值) ≥1200N ASTM D2783
四、应用指南?
1. 适用工艺?
干切转湿切升级?:替代传统干式磨齿,解决粉尘污染与刀具损耗问题。
精磨加工参数?:
推荐油压: ?0.4-0.6MPa?
流量: ?8-12L/min?(根据齿轮模数调整)
2. 使用禁忌?
? 禁止与 ?切削液? 混合使用
? 工作温度超过 ?80℃? 时需启动辅助冷却系统
五、包装与质保?
包装规格?:18L/桶(铁桶)、200L/桶
保质期?:未开封 ?36个月?(避光存放于5-30℃环境)
Gear grinding oil/cutting oil (pure oil type)
——High efficiency lubrication, zero residue, and long service life for precision gear machining
1、 Product POSTTTIONing
High precision gear grinding machine, spiral bevel gear machining, hard tooth surface gear precision milling and other scene designs are suitable for high-end manufacturing fields such as automotive gearbox gears, wind power gearboxes, robot reducers, etc., providing lubrication cooling rust prevention cleaning solutions.
2、 Product Features
1. Technological breakthroughs
Extreme pressure lubrication technology: adding molybdenum sulfide particles to form an anti-wear molecular film on the contact surface between the gear and the tool, reducing the friction coefficient by 40% and extending the tool life by more than 30%.
Dynamic thermal management: heat conduction formula, instantly absorbs processing heat, controls workpiece temperature rise ≤ 5 ℃, and avoids micro deformation of gears.
Zero residue formula: After processing, the oil film automatically evaporates and decomposes, leaving no residual carbonization layer and eliminating the need for secondary cleaning processes.
2. Environmental Protection and Safety
Low volatility: VOC emissions in the work area are less than 10ppm, ensuring the health of operators.
3. Increase efficiency and reduce costs
Extended oil change cycle: Improved antioxidant stability, with no performance degradation after 800 hours of continuous use.
Excellent compatibility: compatible with mainstream gear grinding models such as Gleason, KAPP, Qinchuan, etc.
3、 Technical parameters
Project parameter value testing standard
Kinematic viscosity (40 ℃) * * * mm 2/s ISO 3104
Flash point (opening) ≥ 180 ℃ ISO 2592
Pour point ≤ -18 ℃ ISO 3016
Emulsification resistance (40-37-3): Complete separation in 15 minutes ASTM D1401
Four ball test (PB value) ≥ 1200N ASTM D2783
4、 Application Guide
1. Applicable process
Upgrading from dry cutting to wet cutting: replacing traditional dry grinding to solve dust pollution and tool wear problems.
Precision grinding processing parameters:
Recommended oil pressure: 0.4-0.6MPa
Flow rate: 8-12 L/min (adjusted according to gear module)
2. Usage taboos
? Prohibited from mixing with cutting fluid
When the working temperature exceeds 80 ℃, the auxiliary cooling system needs to be activated
5、 Packaging and Quality Assurance
Packaging specifications: 18L/drum (iron drum), 200L/drum
Shelf life: unopened for 36 months (stored in a dark environment at 5-30 ℃)